GLEASON AND KLINGELNBERG HSS AND CARBIDE BLADES FOR BEVEL GEAR CUTTING

Bevel Gear Cutting Blades

M.U.T. Multi Utility Tools Srl supplies precision-ground blades for bevel gear cutting, manufactured with premium grades of cemented carbide and HSS (High-Speed Steel) and finished to micron-level tolerances.

Our extensive expertise in materials and grinding technologies has enabled us to develop superior-quality blades that have been a core part of our production for over twenty years.

Although wet-cutting processes with HSS are less common today, we continue to supply bevel gear cutting blades in both rectangular and pentagonal sections, available in standard lengths or custom dimensions according to customer specifications.

For cemented carbide blades, we manufacture the required profiles through extrusion or, for smaller production batches, through pressing technology, always ensuring material homogeneity and extremely tight tolerances on flatness, perpendicularity, and parallelism.

Depending on the machines and tooling systems employed, we produce Pentac IB and OB blades for Gleason equipment, as well as rectangular sections with guide angles for Klingelnberg technology.

For straight bevel gear production, we also supply Gleason Coniflex carbide blades.

We offer both stock availability and dedicated production programs with scheduled deliveries. Multiple carbide grades are available to match specific production requirements while maintaining the optimal balance between performance and cost.

DIAMOND AND CBN ELECTROPLATED WHEEL RECONDITIONING FOR KLINGELNBERG B27 MACHINES

For companies operating Klingelnberg B27 sharpening machines, we provide a complete re-plating and refurbishment service for diamond and CBN grinding wheels.

M.U.T. Multi Utility Tools Srl can restore the superabrasive layer and recover the original wheel geometry, supporting technicians and machine operators with the correct grinding parameters and operating procedures.

Depending on production requirements, we will recommend the most suitable grit size and regeneration process, taking advantage of a versatile technology adaptable to a wide range of applications.

SPECIAL CARBIDE TIPS FOR CONIFLEX G104 CUTTERS

Coniflex Cutters with Carbide Tipped Teeth

M.U.T. Multi Utility Tools Srl has developed an advanced upgrade for Coniflex G104 cutters through the application of cemented carbide teeth on both cutter discs.

We refurbish customer cutters by reproducing the original tooth geometry directly onto the carbide inserts, ensuring full cutting accuracy and performance.

Thanks to this enhancement and the use of advanced carbide grades, tool life is significantly increased, reducing setup times and extending the service life of the cutters, which can subsequently be resharpened multiple times.

Once the carbide tips are worn, the cutters can be restored again using the same process while maintaining the original cutting quality and precision.

Contact us to learn more about this technological upgrade and discover how it can improve your production efficiency.

“COMPLETING” RECIPROCATING GEAR CUTTING BLADES

Completing Blades

Although reciprocating “Completing” gear cutting technology is considered a traditional process, these tools still offer significant advantages when machining pinions that would otherwise require considerably longer manufacturing cycles.

M.U.T. Multi Utility Tools Srl manufactures completing blades entirely from HSS and offers professional sharpening services to create the clearance angles required by the customer.

We can perform custom modifications, apply advanced coatings, and resharpen worn blades to maximize productivity and service life.

DIAMOND AND CBN GRINDING WHEELS FOR GEAR DEBURRING AND TOOL SHARPENING

Deburring and Sharpening Wheels

Thanks to our extensive experience in superabrasive technology, grinding wheels represent one of the flagship product families offered by M.U.T. Multi Utility Tools Srl to the gear manufacturing industry.

We supply diamond and CBN grinding wheels for tool sharpening and gear deburring operations on both hardened and non-hardened components.

Based on the machines and tooling systems available in your facility, we can recommend the ideal grinding wheel, selecting the most suitable bond system, grit size, and operating parameters to optimize productivity and process efficiency.

For deburring applications, we offer resin bond, metal bond, and electroplated wheels with customized radii and diameters.

For sharpening broaches, hobs, Fellows cutters, gear shapers, power skiving tools, and carbide or HSS blades, we provide a wide range of superabrasive grinding wheels specifically developed to increase stock removal rates while reducing machine cycle times without compromising surface finish or dimensional accuracy.

Explore our complete range of resin bond, metal bond, electroplated, and vitrified grinding wheels. We are confident we can provide the ideal solution for your application and support your future projects.

DIAMOND DRESSING ROLLERS AND NATURAL OR PCD DIAMOND DRESSERS

Diamond Dressers and Dressing Rollers

Grinding performance in gear manufacturing depends not only on abrasive wheels and machine quality but also on the effectiveness of the dressing tools used.

Drawing on years of expertise in synthetic and natural diamond technology, M.U.T. Multi Utility Tools Srl supplies a complete range of high-performance dressing products for abrasive and vitrified CBN grinding wheels.

Depending on the grinding machine and tooling configuration, we supply single-point dressers, blade dressers, rotary dressers, profile dressers, multi-point dressers, and bonded dressing tools in both natural and synthetic diamond.

After evaluating the wheel type, dimensions, dressing method, and required surface finish, we can recommend the most suitable solution to achieve the desired results.

We also manufacture electroplated and positioned dressing rollers in both natural and synthetic diamond, available in a wide range of grit sizes and designed to maximize process efficiency.

Produced according to customer drawings or specifications, our dressing rollers are supplied with micron-level tolerances and carefully controlled profiles to ensure optimal performance under specific operating conditions.

SPECIAL TOOLING IN STEEL AND CEMENTED CARBIDE

Special Tooling in Carbide and Steel

M.U.T. Multi Utility Tools Srl manufactures custom tooling in steel and cemented carbide, including centers, drive dogs, carriers, sealing rings, special shafts, and custom spindles engineered for maximum precision and wear resistance.

We use only premium steels and the most suitable carbide grades for each application, integrating superhard materials and advanced coatings whenever required.

Every tool is supplied fully ground, balanced, and manufactured with great attention to quality and delivery reliability, ensuring optimal support for your production requirements.

Over the years, we have developed numerous projects beyond standard market solutions, creating tailor-made tooling through close technical collaboration with our customers.

We are always ready to take on new challenges. Share your project with us and we will be pleased to offer our expertise and develop a customized solution.